Types of services performed:
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Cleaning of microwave cavities, waveguides and
generators:
Our experience has shown many systems have been
allowed to become contaminated with debris,
plastisized compound, and carbonized product. This
decreases system efficiency and product quality
while increasing the chance of component failures
and microwave leakage. After cleaning, more reliable
system operation is realized along with increased
product throughput and quality.
-
Repair and Calibration of microwave generators and
systems:
All
microwave generators are thoroughly inspected for
signs of component wear, overheating, and loose
electrical connections. Any blowers used for cooling
of critical components are checked for debris in
their squirrel cage and proper operation. Water flow
used for cooling of the magnetron tube and various
waveguide components is checked for restrictions.
Specialized test equipment is then inserted into the
generator, and the unit tested at power levels from
minimum to maximum output. Data from the test
equipment is reviewed and compared against proper
operating parameters. Adjustments are made or
components replaced to insure the generators are
functioning correctly and within specifications. On
the system level, convection hot air, conveyor
drive, and all metering is inspected, tested and
calibrated if necessary.
-
Microwave Leakage:
On all generators, waveguides, and oven cavities
microwave leakage is checked under various
production conditions to insure it is below
acceptable limits. Any discrepancies are noted and
repaired immediately, if possible. Operator safety is
our number one concern.
-
Service Report:
Upon completion of the service call a detailed
report is compiled on the following topics.
Microwave generator operating characteristics
Oven
condition
Waveguide condition
Microwave leakage
System
conclusions and recommendations
Rates for 2014
Labor @ Site ( weekdays ), $150.00 / hr.
Labor @ Site ( weekends ), $290.00 / hr.
Travel Time, $75.00 / hr.
Travel & Expenses, At Cost
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